Design of shafts and couplings pdf

The coupling shown in the diagram on the right above is suitable for use in cases subject to great radial. Couplings are used when the shafts are in a straight line and are to be connected end to end to transmit power. Iso 1940,1 balance quality of rotating rigid bodies. Compare combined stresses to suitable allowable stresses.

This is a convenience and cost saving measure for the shop, but it offers no benefit to the enduser. The dodge coupling product line can offer a solution to almost any customer need. Couplings are used to transmit power from drive shaft e. One keyed to the driving shaft and the other to the driven shaft by means of nuts and bolts arranged on a circle concentric with the axes of the shafts. Robust rubberfabric couplings for large power transfers in diesel engine drives. Sleeve or muff coupling is the simplest type of rigid coupling. Find the diameter of a solid steel shaft to transmit 20 kw at 200 r. Scribd is the worlds largest social reading and publishing site. Pdf a coupling is a device used to make permanent or semipermanent joint for two rotating shafts to each other. Rigid couplings are used where shafts are already positioned in precise lateral and angular alignment. It is a hollow cylinder with an inner diameter which will make an engineering fit with the drive shaft and the driven shaft. A coupling is a device which is responsible for the effective power transmission between two shafts rotating at a certain rpm. Couplings 2 fenaflex couplings provide all the desirable features of an ideal flexible coupling, including taper lock fixing.

Jun 05, 2019 this rigid sleeve or muff coupling is used when the two shafts are perfectly aligned. Select a coupling size equal to or greater than the design torque. The primary purpose of couplings is to join two pieces of rotating equipment while permitting some degree of misalignment or end movement or both. The single flexing coupling is for use in the case where shafts are supported by three bearings. Design and fabrication of a universal coupling hookes joint report download abstract a coupling is a device used to connect two shafts together at their ends for the purpose of transmitting power. The ultimate shear stress for the steel may be taken as 360 mpa and a factor. Design and fabrication of a universal coupling hookes. In this case, the shaft of the coupling is supported with a single bearing, arranged as closely as possible to the outer sprocket or pulley.

Rigid couplings do not allow any misalignment of connecting members. Dodge has manufactured couplings for over 100 years, earning a reputation for developing innovative products that lower customers total cost of ownership. Pdf design of a composite drive shaft and its coupling. Coupling shafts are usually stepped so that larger diameter bearings can be used on the main body of the shaft.

Using the absorbed power of the pump, the design power is 24 x 1. Whether the need is an elastomeric or metallic design, dodge can provide a coupling with the potential to increase torque capacity, accommodate shaft misalignment, extend life, and put an end to unexpected downtime. Shaft coupling design article containg design procedure and numerical problems of different types of couplings commonly used. Design of shafts and couplings lecture presention s renold elsen ap mech miet engg collegetrichy syllabus design of solid and hollow shafts based on strength, rigidity and critical speed design of keys, key ways and splines. These may be reduced by using key seats made with bull end. For example coupling is used to connect the output shaft of an electric motor to the input shaft of a hydraulic pump. Design machines classical mechanics free 30day trial. For high power transmission or high speeds, these sleeves coupling are not recommended. To provide for connection of shaft of units those are manufactured separately. There are many types of couplings that fall under the rigid couplings category. For all but the smallest shafts, it pays to insist on tapered couplings. General application or uses to transmit power from driver shaft to driven shaft.

Dsa with double disc packs, design according to api 610 flexible couplings rda eso with keyway rda eso with backlash free clamping connection rda eso with mounting flange with through bores. Motion or power can be transmitted through an angle. Design of shafts couplings ppt linkedin slideshare. The motor shaft is 60 mm diameter and the pump shaft 55 mm diameter. Design of shafts, keys and couplings, design the diameter of a shaft on the basis of equivalent twistingbending moment and allowable shear stress, design the. Pdf design and failure analysis of flange coupling with uniform. We carry a full selection of couplings designed to tolerate various levels of angular and linear misalignment between two shafts including servostepper couplings and torque limiters.

To provide for the connection of shafs of units that are manufactured separately such as a motor and generator and. Additional mutual displacement of the shafts alters this axial preload as a function of the axial stiffness of the transmission element. Couplings should be capable of transmitting the rated torque capacity of the shaft while accommodating any misalignment between the shafts. Rigid flange coupling are designed for heavy loads or industrial equipment. They can be flanged directly to the flywheel of a diesel engine. To connect or couple 2 components which are manufactured separately eg.

They are also able to compensate for shaft misalign. Flexible couplings are devices used to me chanically connect two shafts to transmit power from one shaft to the other. In order to have a greater length, it becomes necessary to join two or more pieces of the shaf by means of a coupling shaf couplings are used in machinery for several purposes. Theory questions and answers and numerical problems. When joining shafts within a machine, mechanics can choose between flexible and rigid couplings. Dme unit 2 design of machine elements shaft intro free download as powerpoint presentation. The connecting methods for flange couplings are usually. Rigid flange couplingconsists of two separate grey cast iron flanges. Design the coupling with following materials, material for shaft material for shaft as 40c8 syt 380 mpa, material for bolts is 30c8 400 mpa and flanges are madeup of cast iron fg 150 sut 150 mpa. Sharpe mixers shafts seals couplings mounts brochure. Shaft couplings shaft couplings are used to connecetwo shafts in such away that when both shafts rotate, they act as one unit and transmit power from one shaft to other shafts to be coupled may have collinear axes, intersecting axes or parallel axes at a small distance. Design stress concentration factors for keyways cutting keyways create stress concentrations in shafts. To provide for misalignment of the shaft or to introduce mechanical flexibility.

Parameters employed to select a coupling for a given application include speed, torque, service factors, predicted assembly misalignment, and bore size. Skf is the world leader in the design, development and manufacture of high performance rolling bearings, plain bearings, bearing units and. Couplings are connected at the ends of the shafts and these may slip. Stromag ge couplings are designed for use at piston engines.

Clifford matthews bsc hons, ceng, mba, in case studies in engineering design, 1998. Ruland offers servo couplings in rigid, beam, bellows, curved jaw, disc, and oldham types allowing the user to select the coupling that best fits their application. Sanitary threaded couplings are typically used in pharmaceutical, food applications, or on longer shafts when all welded impellers are required shaft intank couplings are used to separate the shaft into more manageable lengths. Couplings, universal joints, and flexible shafts from sdpsi. Couplings are mechanical components used to connect two inline shafts to enable one shaft to drive another at the same speed. The flange coupling is further classified into two types.

Shaft design objectives compute forces acting on shafts from gears, pulleys, and sprockets. Countershafts are short shafts between the driver motor and the driven machine. Shafts are not weakened by keyways no fretting corrosion like with keyway connections. Coupling design requirement, types, design of sleeve. Design of shaft a shaft is a rotating member usually of circular.

From table 2 on page 247, the service factor for this application is 1. With gear couplings, by the friction forces on the tooth flanks. Rollsroyce is now a major supplier to the program with its brand mtu, delivering the main engines and. Design of flanged coupling unprotected and protected type. Pdf design and failure analysis of flange coupling with. The fenaflex coupling is a torsionally elastic coupling offering versatility to designers and engineers with a choice of flange combinations to suit most applications.

Couplings are used to connect sections of long transmission shafts and to connect the shaft of a driving machine to the shaft. Shaft couplings design equation and calculator engineers. Shafts are usually available up to 7 meters length due to inconvenience in transport. A protected type flanged coupling is required to transmit 60 kw power at 1440 rpm. Pdf design of a composite drive shaft and its coupling for. Introduction to shaft design with the different types of shafts. Dme unit 2 design of machine elements shaft intro stress. Shaft intank couplings are used to separate the shaft into more manageable lengths. Rigid couplingsrigid couplings a coupling is a device used to connect the end of one shaft to the end of a second. Couplings design guide mechanical connections for machine designs include couplings, shafts, and keyless locking devices. Shaft couplings are used in machinery for several purposes, 1. This consists of a pipe whose bore is finished to the required tolerance based on the shaft size. Skf couplings 6 coupling selection guide 7 selection parameters for skf shaft. Whether the need is an elastomeric or metallic design, dodge can provide a coupling with the potential.

Their design does not allow for any misalignment between shafts, but are generally able to transmit more power than flexible couplings. In order to have a greater length, it becomes necessary to join two or more pieces of the shaft by means of a coupling 3. Servo couplings from ruland are available in a wide variety of styles, sizes, and materials to match differing application requirements. Design and fabrication of a universal coupling hookes joint. Find bending moments from gears, pulleys, or sprockets that are transmitting loads to or from other devices. Coupling design requirement, types, design of sleeve coupling. Shaft couplings and universal joints universal joints singleuniversaljointstypesgandh, shafts6to50mm.

There is a keyway in the sleeve to couple the drive shaft with the sleeve and to the driven shaft with the help of a. Design of clamp coupling is similar to the design of muff coupling and an additional calculation is required for designing the bolts. Renolds 100 years of experience in the design and manufacturing of power transmission products to the highest specifications, with proven performance in diverse industries worldwide, underwrites the guaranteed quality and the assurance of reliability. Shaft design introduction standard diameters of shafts torsion. Design of crankshafts design of rigid and flexible couplings. Head shafts or stub shafts are shafts directly connected to the motor.

Flexible couplings are designed to accommodate misalignment between shafts and various types of load. Coupling design requirement, types, design of sleeve coupling design of coupling shaft couplings are used in machinery for several purposes 1. Rigid couplings are mainly used in areas where the two shafts are coaxial to each other. Semifloating shaft couplings a reference for the usage of these couplings is shown in the left illustraion. Transmission or line shafts are relatively long shafts that transmit torque from motor to machine. When the design allows this, two shafts or two flanges can be connected to each other. Shafts, couplings and bearings news supply contracts awarded for uk type 31 frigate program babcock team 31 announced the second round of supply chain contract awards to support the uk royal navys type 31 general purpose frigate program. Dsa with double disc packs, design according to api 610 flexible couplings rda eso with keyway. Construction of formflex couplings design features of 4bolt coupling. We carry a full selection of couplings designed to tolerate various levels of angular and linear misalignment between two shafts including servostepper couplings and. They are rigid sleeve or muff couplingsthis is the basic type of coupling. Nov 15, 2002 couplings should be capable of transmitting the rated torque capacity of the shaft while accommodating any misalignment between the shafts.

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